Simulation Industrie 4.0 - CPNV Projects
Overview
During my ES training, I undertook a project that involved creating a simulation of an Industry 4.0 factory using the Factory IO software. The simulated factory was controlled by a Siemens PLC, which was integrated with an IoT module. This module was responsible for gathering internal data using MQTT and Node-RED, and transmitting it to a Firebase database. The unique aspect of this project was the creation of a custom application that allowed users to order personalized products. The application was connected to the Firebase database, enabling real-time updates and communication between the user interface and the simulated factory. This project was a practical exploration of Industry 4.0 concepts, including automation, data exchange, and the use of IoT devices in manufacturing systems.
Project Architecture
Factory Simulation
- Factory IO: 3D factory simulation software
- Siemens PLC: Main controller (TIA Portal v15)
- WinCC: SCADA visualization and monitoring
IoT Integration
- Data Collection: MQTT protocol for internal data gathering
- Data Processing: Node-RED for data flow management
- Cloud Storage: Firebase real-time database
Custom Application
- Platform: Thunkable mobile app development
- Features: Personalized product ordering
- Integration: Real-time Firebase connection
- User Experience: Seamless order-to-production flow
Industry 4.0 Concepts
This project demonstrated key Industry 4.0 principles:
- Automation: Fully automated factory simulation
- IoT Integration: Connected devices and data collection
- Cloud Computing: Firebase cloud database
- Real-time Data: MQTT and OPC UA communication
- Customer Integration: Direct customer-to-factory interface
- Data Analytics: Node-RED processing and routing
Technical Stack
Control System
- Siemens TIA Portal v15
- WinCC for visualization
- OPC UA for standardized communication
IoT Layer
- MQTT messaging protocol
- Node-RED flow-based programming
- Real-time data collection
Cloud & Mobile
- Firebase real-time database
- Thunkable mobile app platform
- Custom user interface
Project Impact
This project became the most popular video on the CPNV channel, demonstrating strong interest in Industry 4.0 concepts and practical implementation.
Learning Outcomes
- Industry 4.0 architecture design
- IoT device integration
- Cloud database management
- Mobile application development
- Industrial communication protocols (MQTT, OPC UA)
- End-to-end system integration